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Archives for : Nano Fiber

ELMARCO NANOFIBER

E-NUMBER: M-5283 (131385CKA12U) L

ELMARCO NANOFIBER PRODUCTION LINE
NS 4S1000U

IDEAL PIECE OF ELECTRO SPINNING EQUIPMENT FOR THOSE READY TO SCALE UP THEIR PROCESS FROM A LAB CONCEPT TO A HIGH VOLUME INDUSTRIAL PRODUCTION
SAFE AND RELIABLE EQUIPMENT THAT DELIVERS COST EFFECTIVE, UNIFORM NANO FIBER WEBS
OPTIMIZED FOR NON WATER SOLUBLE POLYMERS, WITH MINIMIZED USAGE OF SOLVENTS THE NS 4S1000U IS BASED ON ELMARCO’S PROPRIETARY NEEDLE-FREE ELECTRO SPINNING PROCESS, TO DELIVER THE PERFORMANCE THAT YOUR PRODUCTS AND CUSTOMERS NEED
2 SPINNING MODULES
4 SPINNING ELECTRODES (2 PER MODULE)
MODULES CAN BE OPERATED INDEPENDENTLY, ALSO WITH DIFFERENT POLYMERS
SPINNING ELECTRODE WIDTH: 1.0 M (CONFIGURABLE BETWEEN 0.3 TO 1.0 M)
SPINNING VOLTAGE: 0 TO 140 KV
SUBSTRATE SPEED: 0.2 TO 12.0 M/MIN
SPINNING DISTANCE: 140 TO 290 mm
MEETS ALL CE REQUIREMENTS
HEIGHT: 2200mm, LENGTH: 2100m, WIDTH: 2200mm, WEIGHT: 1200 KG
0.3 TO 1.0 M EFFECTIVE WIDTH OF NANO FIBER LAYER
DELIVERS HIGH QUALITY MATERIALS IN A COMPACT AND AFFORDABLE FORM FACTOR
FOUR SPINNING ELECTRODE SYSTEM ALLOWS FOR HIGH THROUGHPUT
DESIGNED FOR 24 HOURS / 7 DAYS OPERATION
AUTOMATIC PRODUCTION CONTROL SYSTEM
THROUGHPUT EXAMPLE: 0.45 G/MIN FOR PA6 ON PA SPUN BOND, 150 NM FIBER DIAMETER, 1.0M WIDTH
HIGH NANO FIBER WEB UNIFORMITY
LOW VOLUME POLYMER SYSTEM
LOW SOLVENT CONSUMPTION
MINIMIZED SOLVENT USAGE
LOW SOLVENT EVAPORATION
POLYMER AND SOLVENT FLEXIBILITY
BETTER ABLE TO HANDLE VOLATILE SOLUTIONS
TWO SEPARATE SOLUTIONS BATHS
NEEDLE-FREE TECHNOLOGY ALLOWS EASY PROCESS OPTIMIZATIONS
SMALL FOOTPRINT, SIMPLICITY EASY TO FIT INTO YOUR FACILITY
STANDARD CONNECTIONS FOR EASIER PLANT INTEGRATION

PERIPHERALS

POLYMER MIX STATION
UNWIND / REWIND
AIR DRYER
ADHESION PRE-TREATMENT
FILLING AND CLEANING STATION
AIR PREMEABILITY TESTER
HUMIDITY CONTROL
WASTE AIR TREATMENT

POWER CONSUMPTION: UP TO 3KW (WITHOUT PERIPHERALS)

WEB
SUBSTRATE
MAXIMUM WIDTH 1100mm
POTENTION SUBSTRATES: CELLULOSE, SYNTHETICS, FIBERGLASS, FOILS
SUFFICIENT TENSILE STRENGTH, THICKNESS AND CONDUCTIVITY NECESSARY

POLYMERS

OPTIMIZED FOR NON WATER SOLUBLE POLYMERS
COMMONLY USED POLYMERS: POLYAMIDES, PAN, PES, PSU, PVDF, ETC.

FIBER METRICS

CONTROLLED FIBER DIAMETERS: APPROXIMATELY 80 TO 700 NM
FIBER DIAMETER DEVIATIONS: +/- 30%
BASIS WEIGHT: 0.02 TO 4 G/M2 (FOR A SINGLE PASS)

PROCESS

THROUGHPUT: DEPENDS ON POLYMER, SUBSTRATE, PROCESS, AND FIBER DIAMETER
EXAMPLE: 0.45 G/MIN FOR PA6 ULTRAMID B24 ON PA SPUNBOND, NANOFIBER LAYER WIDTH: 1.0 M, FIBER DIAMETER: 150 NM +/- 25%, SPINNING VOLTAGE: 100 KV, TEMPERATURE: 22°C, RELATIVE HUMIDITY: 30%
EFFECTIVE WIDTH OF NANOFIBER LAYER: 0.3 TO 1.0 M
WORKING TEMPERATURE: 20 TO 30 °C
WORKING HUMIDITY: 20 TO 40 % RH (INFLUENCE ON THROUGHPUT)

CYCLE TIMES

OPERATION: 24 HOURS / 7 DAYS
START UP TIME: UP TO 20 MIN
POLYMER REFILLING: 10 MIN
OPERATING MODE: BATCH
VOLUME OF SOLUTION PER BATCH: 18 L

MAINTENANCE

REGULAR MAINTENANCE TIME: TOTAL OF 15 HOURS/MONTH (DEPENDS ON PROCESS)
CLEANING OF SPINNING COMPONENTS: MANUALLY OR IN A CLEANING STATION

SITE

OPERATING STAFF REQUIRED: 1 PERSON PER SHIFT
PRODUCTION PREMISES: 10 M X 10 M SPACE REQUIRED
RECOMMENDED DUSTINESS CLASS: ISO CLASS 8 (FED CLASS 100 000)

CONNECTIONS

VOLTAGE SUPPLY: ADAPTED FOR GRIDS IN ALL COUNTRIES
EXHAUST VENTILATION: 2000 M3/HOUR
APPROPRIATE TREATMENT OF VENTILATION WASTE
COMPRESSED AIR REQUIRED
INERT GAS REQUIRED
NOTE: SITE REQUIREMENTS COVER NS 4S1000U AND PERIPHERALS

QUANTITY: 1